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Receivers
Connector Modules
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Contacts & Patchcords
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The Consolidated Automated Support System (CASS) is the Navy's ATE standard for testing requirements. Designed to solve problems of unreliability, rapid obsolescence and difficult logistic support, CASS
incorporates modularity and flexibility to allow expansion for testing both current and future technologies.
Virginia Panel Corporation provides all of the Interface Connector Assemblies and connector components for the CASS program. Our proven design for the CASS Receiver features a single tier engaging mechanism with 19 modular positions, and accepts a single tier Interchangeable Test Adapter (ITA). Hangers on the Receiver allow the ITA to be placed on the ATE while the engaging handle is lowered 90 degrees to the open position. The ITA then moves slightly forward, positioning it for connector engagement.
The Receivers and ITAs are designed to accept four types of Connector Modules: signal, power, coaxial and blank. The blank modules contain no electrical connectors and are for unused areas or areas designated for future expansion. For ease of wiring, VPC offers a variety of Patchcords and pre-wired Terminals. ITA Housings are also available with removable cover assemblies. |
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The CASS Receiver is a single engaging mechanism with 19 modular positions that
accepts a single tier Interface Device (ID) and
features:
- A telescoping handle designed to ensure a physical engagement force of 35 lbs. (max)
- RFI Gasketing
- Integrated Microswitch
Hangers on the Receiver allow the ID to be placed on the ATE while the engaging handle is in the enclosed position. After the handle is lowered 90 degrees to the open position, the ID Moves slightly forward, positioning it for connector engagement. The Receiver weighs 21 pounds and has an integrated Microswitch that is activated by engaging the ITA. |
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The 80 Series light-weight receiver is designed for use on portable test stations where weight is a major consideration. Weighing only 10 lbs, the receiver features a single tier engaging mechanism with 19 modular positions, and accepts a single tier Interface Device (ID). A microswitch is integrated into the receiver and activated by engaging the ID. The light-weight receiver includes RFI gasketing but does not have a telescoping handle as specified by the Navy's CASS guidelines. |
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The following depicts the standard configuration for the CASS Receiver System typically used on a CASS station. Blank modules are placed in unused slots on the Receiver. |
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P/N |
Description |
Position |
| 510113120 |
Power Module, 76 positions |
J1,
J5 |
| 510113121 |
Coaxial Module, 64 Positions for Discrete Wiring or side PCB Mount |
J2,
J6-J8 |
| 510113122 |
Coaxial Module, 64 Positions for Center PCB Mount |
J11-J17 |
| 510113124 |
Signal Module, with 210 Signal Contacts for Right Angle PCB Mount |
J3 |
| 510113125 |
Signal Module, 210 Positions for Discrete Wiring |
J9,
J10 |
| 510113106 |
Blank Module (RCVR or ID) |
J4,
J18, J19 |
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The following depicts the standard configuration for the CASS Receiver System typically used on a CASS station. Blank modules are placed in unused slots on the ID. |
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| P/N |
Qty |
Description |
Position |
| 510114106 |
3 |
Signal Module
(ID), 210 Positions for Discrete Wiring |
P3, P9, P10 |
| 510114107 |
2 |
Power Module
(ID), 76 Positions for Discrete Wiring |
P1, P5 |
| 510114108 |
4 |
Coaxial Module
(ID), 64 Positions For Discrete Wiring |
P2, P6, P7, P8 |
| 510114109 |
7 |
Coaxial Module
(ID), 64 Positions for Center PCB Mount |
P11 thru P17 |
| 510113106 |
3 |
Blank Module |
P4, P18, P19 |
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Modules are available in various configurations to meet specific testing needs. All Modules are molded from an engineered
resin that will withstand temperatures up to 220°C. The front of the modules are
silkscreened with white nomenclature. Mounting hardware is included with all
connector modules. Contacts, however, are only included with specific
modules.
Virginia Panel Corporation's new QuadraPaddle technology offers unmatched
high-density performance for 80 Series platform digital I/O requirements.
VPC was instrumental in development of the CASS interface standard, and
continues to provide innovative CASS compatible solutions as requirements
evolve.
Adhering to the philosophy of open-architecture, standards-based interconnectivity,
modules and contacts are designed for ease of integration with COTS products
for “plug & play” capability. QuadraPaddle technology offers:
- High-density
interconnectivity with 800 signal contacts
- Twin-female contacts on .100” (2.54 mm) centers
to promote rapid integration with COTS products
- “Plug & play” configuration
options with COTS cable assemblies or a range of VPC solutions
- Accommodation
for DIN, SCSI, VHDCI, and other connectors
- Multiple contact-types
for added versatility and applications
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Signal Modules |
| P/N |
Description |
| 510113138 |
Receiver,
80 Series, QuadraPaddle 800 Signal Positions. |
| 510114131 |
ID,
80 Series, 800 QuadraPaddle Signal Positions. |
| 510113124 |
Receiver Module with 210 Signal Contacts for Right Angle PCB Mounting. |
| 510113125 |
Receiver Module, 210 Signal Positions for Discrete Wiring. |
| 510114106 |
D Module, 210 Signal Positions for Discrete Wiring. |
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Power Modules |
| P/N |
Description |
| 510113120 |
Receiver Module, 76 Power Positions for Discrete Wiring, 40, 50 AMP and 36, 10 AMP
Hi-Density for 14 AWG, with alignment cap. |
| 510114107 |
ID Module, 76 Powes Positions for Discrete Wiring, 40, 50 AMP and 36, 10 AMP Hi-Density for
14 AWG. |
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Coaxial & Blank Modules |
| P/N |
Description |
| 510113121 |
Receiver Module, 64 Coaxial Positions for Discrete Wiring
or for Side PCB Mount with alignment cap. |
| 510114108 |
ID Module, 64 Coaxial Positions for Discrete Wiring |
| 510113122 |
Receiver Module, 64 Coaxial Positions for Center PCB Mounting, with alignment cap. |
| 510114109 |
ID Module, 64 Coaxial Positions for Center PCB Mounting |
| 510113106 |
ID and Receiver Blank Module*
(*Blank Modules are made of aluminum and clear anodized) |
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- High-Density Signal
Signal contacts carry up to 5 amperes continuous and can carry pulsed
current up to 15 amperes at a maximum duration of 800 milliseconds. Resistance
ranges from .002 - .005 OHMS.
Superior performance is achieved by VPC's patented Tri-Paddle design. A
variety of patchcords are offered using white, stranded wire unless otherwise noted
- High-Density Power
High-Density Power Contacts can carry up to 10 amperes maximum continuous current. A variety of patchcords are offered using white, stranded wire unless otherwise noted
- Mini Power
Mini Power Contacts (solder terminations) can carry up to 60 amperes continuous current. A variety of patchcords are offered, using white, stranded wire unless otherwise noted.
- Mini Coaxial
Mini Coaxial contacts have a maximum VSWR
of 1.100 at 500 MHz. Transmission loss is
-0.14 to -0.15 db at 500 MHz and -0.82 to -0.92
db at 2 GHz. Initial average resistance is .0035 OHMS; after 20,000 engagement cycles average resistance is less than .0085 OHMS. Dielectric breakdown voltage is greater than 1500 VDC. Center contacts are finished with 60µ" gold; outer shields are finished with 30µ" gold except where noted
- Solder Sleeve® Mini Coaxial
Solder Sleeve™ termination is available for
coaxial contacts. A durable, reliable and economical alternative to traditional crimping methods, Solder Sleeve is constructed of heat-shrinkable thermoplastic. The sleeve contains a fluxed solder
pre-form, which provides the exact amount of solder and flux required to connect coaxial wire to the contact. The Solder Sleeve's one-piece, pre-assembled design makes application as easy as stripping the wire, inserting it and heating the contact. After shrinking, the sleeve acts as an insulator and provides strain relief for the solder joint. If contact replacement is needed, simply heat, pull the contact off the cable, clean the cable, insert a new contact, heat and plug contact back into module. To ensure proper connection, VPC offers a tool kit containing the holding fixture with the appropriate adapter and a separate heating gun.
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Specifications |
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ID Covers & Enclosures
Deep Drawn | Rectangular | L-Shaped | Test Specs | Protective Cover | Housing Assembly
Virginia Panel offers various housing and cover plates as well as enclosures that protect the different Interface Devices. Housing and cover plates are made of aluminum and all surfaces
are gold chromated. Hardware for mounting the
Enclosures and Housing to the ID is included.

Deep Drawn ID Enclosure
The Deep Drawn ID Enclosure is a one piece, non-welded, enclosure (with cover plates) that mounts directly to the ID frame, providing a secure environment for cable and connections between instruments and the UUT. The Floating receptacle of the quarter turn fastener is installed by VPC; however, the stud and retainers must be installed to the cover plates after customer modifications and painting. The Deep Drawn Enclosure has been tested and passed MIL-STD-810C,
MIL-STD-810D and MIL-STD-167-1 (see Test Specifications table below).
Rectangular Enclosure
The Rectangular Enclosure features five access panels with quarter-turn fasteners, RFI gasketing on all openings, and an 11.75" depth. The floating receptacle of the quarter turn fastner is installed by VPC; however, the stud and retainers must be installed to the cover plates after customer modifications and painting. The cover plates are pre-drilled for quarter turn studs. The Rectangular Enclosure is designed to meet the general requirements for WRA and SRA testing and has been tested and passed MIL-STD-810C, MIL-STD-810D and MIL-STD-167-1 (see Test Specifications table below).
L-Shaped Enclosure
Developed for applications that call for internal PCBs or external edge card adapters, the L-Shaped Enclosure features four access panels with quarter-turn fasteners, RFI gasketing on all openings, an 18.54" depth and 13.14" height, and a removable hinged cover. The floating receptacle of the quarter turn fastener is installed by VPC; however, the stud and retainers must be installed to the cover plates after customer modifications and painting. The cover plates are pre-drilled for the quarter turn studs. The L-Shaped Enclosure has been tested and passed MIL-STD-810C, MIL-STD-810D and MIL-STD-167-1 (see Test Specifications Table below).
ID Protective Cover
When storing IDs, the Protective Cover snaps onto the roller bearings of the ID to protect contact pins.
ID Housing Assembly
The ID Housing Assembly mounts directly to the ID Frame, providing a secure enclosure for cable and connections between instruments and the UUT.
Crimp & Extraction Tools
Crimp & Assembly | Extraction | Inspection/Quality Control

Virginia Panel provides a complete selection of crimp and extraction tools, as well as an assortment of inspection and quality control tools. Forming tools, weights, and gages are used to ensure and maintain proper contact engaging pressure of the male and female Mini Coaxial Contacts. Mini Coax users who already own a Daniel's (or equivalent) crimp handle may now purchase
the Hex Die with Locator separately.

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